Laminating Process

Laminating Process

Lamination is a bonding process that involves combining multiple layers of materials to create a fixed, inseparable bond. This process enhances the mechanical and thermal properties of the final product by merging the unique characteristics of each layer. Laminating can be done with or without binding agents, using various methods depending on the materials and desired outcome.

Lamination isn’t just for traditional laminate flooring—it also applies to fabrics like truck tarpaulins and foam. In these applications, the laminating process involves firmly joining several layers using a heat source, either with or without adhesives. This method is widely used in manufacturing, with heat supplied by Krelus infrared heaters and Leister hot air blowers. Leister’s experts can guide users in selecting the right technology and equipment for their specific laminating needs.

Laminating composite panels with infrared

Infrared technology is ideal for laminating foams and various other materials, offering precision and control in the bonding process. By using heat-activated adhesives, thin decorative layers can be seamlessly bonded to a multi-layered core, creating a strong and durable final product. This method is particularly effective for applications that require a high-quality finish, such as in the production of PVC flooring, synthetic leather, and other multi-layer decorative materials.

Laminating with hot air

Hot air laminating is commonly used in applications like kitchen countertops, furniture construction, and laminate flooring. This process involves heating the surfaces of materials evenly before bonding them together.

Wide-slot nozzles ensure uniform air and temperature distribution, making this method perfect for laminating foams in the furniture and automotive industries, as well as in wood processing. The result is a hard, washable, and scratch-resistant surface layer laminated onto carrier plates for enhanced durability.

Leister’s process heat team is available to help users choose the best technology for their laminating applications, ensuring strong, reliable bonds for a variety of industrial needs.